Discover how assembled gears from Diskedge can solve your machinery challenges. Learn how our custom gearbox solutions optimise performance.
As a manufacturer, you know that reliable machinery is the backbone of your operation. When your gearboxes fail, it can bring your entire production to a grinding halt. That’s where Diskedge comes in. We specialise in custom gearbox solutions using assembled gears to optimise the performance and longevity of your equipment.
The Benefits of Assembled Gears
Assembled gears offer a range of advantages over traditional cast or machined gears:
• Faster lead times: Our modular design allows us to quickly assemble gears to your exact specifications, reducing downtime.
• Improved strength: The heat treatment process we use strengthens the gear teeth, making them more durable and resistant to wear.
• Enhanced flexibility: Assembled gears can be easily modified or replaced as needed, allowing you to adapt to changing requirements.
• Cost savings: By avoiding the expensive tooling and setup costs associated with cast or machined gears, we can offer you significant cost savings.
• Improved Efficiency: Precision engineering for optimal performance and reduced energy losses.
• Enhanced Durability: High-quality materials and advanced manufacturing techniques for long-lasting solutions.
Custom Gearbox Solutions
At Diskedge, we don’t believe in a one-size-fits-all approach. That’s why we work closely with you to design and build custom gearbox solutions tailored to your specific needs.
Our team of experienced engineers will assess your machinery, identify areas for improvement, and develop a solution that optimises performance and efficiency.
Some of the key features of our custom gearbox solutions include:
• Precise gear ratios: We can adjust the gear ratios to ensure optimal torque and speed for your application.
• Customised housings: Our gearbox housings are designed to fit seamlessly into your existing machinery, minimising modifications.
• High-quality components: We use only the best materials and components, including bearings, seals, and lubricants, to ensure long-lasting performance.
• Comprehensive testing: Before shipping, we thoroughly test each gearbox to ensure it meets our strict quality standards and your performance requirements.
Advantages of Assembled Gears
• Enhance operational efficiency: Our gears minimise friction and reduce energy losses, resulting in improved machinery performance and lower operational costs.
• Durability and longevity: Utilising high-quality materials and advanced manufacturing techniques, we create gears that can withstand even the most demanding environments.
• Versatility: Whether you require solutions for heavy-duty industrial machinery, precision equipment, or intricate robotics systems, our gears can be tailored to meet your specific needs.
Our team works closely with you to understand your unique requirements and develop tailored solutions that seamlessly integrate into your existing machinery or new installations.
Optimise existing machinery with Diskedge
Whether you’re seeking to optimise existing machinery or integrate new systems, Diskedge Gear’s assembled gears offer a comprehensive solution to overcome your machinery challenges.
So, if you’re tired of dealing with unreliable gearboxes and costly downtime, it’s time to discover the power of assembled gears and custom gearbox solutions from Diskedge. Our team of gear makers is more than happy to help you optimise the performance and longevity of your machinery.